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Evidence Guide: PMBWELD308 - Install PVC plastic pressure pipelines

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMBWELD308 - Install PVC plastic pressure pipelines

What evidence can you provide to prove your understanding of each of the following citeria?

Identify applications for alternative jointing technologies

  1. Identify properties and limitations of mechanical jointing systems
  2. Identify properties and limitations of chemical bonding jointing systems
  3. Perform trial jointing for all methods, identify non-conformance, report and rectify
  4. Assess quality against specification requirements.
Identify properties and limitations of mechanical jointing systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify properties and limitations of chemical bonding jointing systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform trial jointing for all methods, identify non-conformance, report and rectify

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assess quality against specification requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine methods for handling, storage, transport and installation of PVC pipeline components

  1. Identify requirements for handling and transport of PVC materials
  2. Determine requirements for long-term storage
  3. Determine requirements for installation, including additional materials
Identify requirements for handling and transport of PVC materials

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine requirements for long-term storage

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine requirements for installation, including additional materials

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify appropriate service connection and repair techniques

  1. Determine service connection requirements
  2. Identify alternative service connection methods to meet requirements
  3. Perform service connection to meet requirements
  4. Determine repair requirements
  5. Identify alternative repair options
  6. Perform repair installation to meet requirements
Determine service connection requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify alternative service connection methods to meet requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform service connection to meet requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine repair requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify alternative repair options

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform repair installation to meet requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assess quality of completed installation by determining appropriate testing and commissioning procedures

  1. Determine specific installation test requirements
  2. Identify alternative test procedures to meet requirements
  3. Assess quality of completed installation
  4. Refer problems outside area of responsibility to appropriate person
  5. Solve problems within area of responsibility
  6. Maintain quality records
Determine specific installation test requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify alternative test procedures to meet requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assess quality of completed installation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Refer problems outside area of responsibility to appropriate person

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Solve problems within area of responsibility

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Maintain quality records

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify applications for alternative jointing technologies

1.1

Identify properties and limitations of mechanical jointing systems

1.2

Identify properties and limitations of chemical bonding jointing systems

1.3

Perform trial jointing for all methods, identify non-conformance, report and rectify

1.4

Assess quality against specification requirements.

2

Determine methods for handling, storage, transport and installation of PVC pipeline components

2.1

Identify requirements for handling and transport of PVC materials

2.2

Determine requirements for long-term storage

2.3

Determine requirements for installation, including additional materials

3

Identify appropriate service connection and repair techniques

3.1

Determine service connection requirements

3.2

Identify alternative service connection methods to meet requirements

3.3

Perform service connection to meet requirements

3.4

Determine repair requirements

3.5

Identify alternative repair options

3.6

Perform repair installation to meet requirements

4

Assess quality of completed installation by determining appropriate testing and commissioning procedures

4.1

Determine specific installation test requirements

4.2

Identify alternative test procedures to meet requirements

4.3

Assess quality of completed installation

4.4

Refer problems outside area of responsibility to appropriate person

4.5

Solve problems within area of responsibility

4.6

Maintain quality records

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify applications for alternative jointing technologies

1.1

Identify properties and limitations of mechanical jointing systems

1.2

Identify properties and limitations of chemical bonding jointing systems

1.3

Perform trial jointing for all methods, identify non-conformance, report and rectify

1.4

Assess quality against specification requirements.

2

Determine methods for handling, storage, transport and installation of PVC pipeline components

2.1

Identify requirements for handling and transport of PVC materials

2.2

Determine requirements for long-term storage

2.3

Determine requirements for installation, including additional materials

3

Identify appropriate service connection and repair techniques

3.1

Determine service connection requirements

3.2

Identify alternative service connection methods to meet requirements

3.3

Perform service connection to meet requirements

3.4

Determine repair requirements

3.5

Identify alternative repair options

3.6

Perform repair installation to meet requirements

4

Assess quality of completed installation by determining appropriate testing and commissioning procedures

4.1

Determine specific installation test requirements

4.2

Identify alternative test procedures to meet requirements

4.3

Assess quality of completed installation

4.4

Refer problems outside area of responsibility to appropriate person

4.5

Solve problems within area of responsibility

4.6

Maintain quality records

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret procedures, national standards, job specifications, material labels and safety data sheets (SDS)

distinguish between UPVC, MPVC, OPVC and identify alternative jointing methods appropriate to the materials

select and perform mechanical and chemical jointing methods to meet specifications

perform trial jointing

monitor key variables, including:

alignment

materials and conditions for joint

integrity of joint

general conformance to specification

determine service connection requirements and make connections

determine repair requirements and make repairs

assess quality of completed installation

make adjustments to remedy faults and non-conformity

set up and maintain storage, handling, and transport instructions

identify hazards and apply relevant hazard controls

apply safety procedures

apply housekeeping procedures

apply waste management procedures

recognise early warning signs of equipment/processes needing attention or with potential problems

distinguish between causes of problems, including:

operational problems

materials properties

process variables

raw material/component variations

raw material contamination

procedural errors

recognise and prioritise problems requiring action

resolve routine and non-routine problems

communicate effectively with team/work group and supervisors

complete workplace records

do basic arithmetical manipulations, including additions, subtractions, divisions, fractions and percentages.

Must provide evidence that demonstrates knowledge relevant to their job sufficient to operate independently and to solve routine and non-routine problems including knowledge of:

UPVC, MPVC, OPVC materials/components and distinguishing characteristics

range of methods, relevant to types of materials/components, for:

mechanical jointing

chemical bonding

service connections

repairs

factors which may affect product quality or production output and appropriate remedies

quality requirements and tests

routine and non-routine problems that may arise, the range of possible causes and appropriate actions

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, manual handling and hazardous materials

Australian/international standards relevant to the materials being used and products being made including one or more of:

AS/NZS 1477:2006 PVC pipes and fittings for pressure applications, or its replacement

AS/NZS 4441:2008 Oriented PVC (PVC-O) pipes for pressure applications, or its replacement

AS/NZS 4765:2007 Modified PVC (PVC-M) pipes for pressure applications, or its replacement

AS/NZS 2566.2:2002 Buried flexible pipelines – Installation, or its replacement

AS/NZS 2032:2006 Installation of PVC pipe systems ,or its replacement

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include:

mechanical and chemical bond jointing equipment

service connection and repair equipment

jigs and fixtures

measurement devices, including one or more of:

pressure gauges

timers

callipers

computer-based monitors.

Additional tools and equipment will be selected as required from:

calculators

hand tools used in this process

hoists/lifting equipment not requiring any special permits or licences

manual handling, aids such as hand carts and trolleys

relevant personal protective equipment (PPE).

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

hazardous products and materials

cutting equipment

sharp edges, swarf and scrap

protrusions or obstructions

slippery surfaces, spills or leaks

rotational equipment or vibration

smoke, dust, vapours or other atmospheric hazards

high temperatures

electricity

gas

gases and liquids under pressure

structural hazards

equipment failures

machinery, equipment and product mass

other hazards that might arise.

Problems

Routine and non-routine problems must be resolved.

Non-routine problems must be resolved by applying operational knowledge to develop new solutions, either individually or in collaboration with relevant experts, to:

determine problems needing action

determine possible fault causes

develop solutions to problems which do not have a known solution

follow through items initiated until final resolution has occurred

report problems outside area of responsibility to designated person.

Non-routine problems are unexpected problems or variations of previous problems and include one or more of:

variations in quality

emergency situations

intermittent faults.

Operational knowledge includes one or more of:

procedures

training

technical information, such as journals and engineering specifications

remembered experience

relevant knowledge obtained from appropriate people.

Routine problems are predictable and have known solutions and include one or more of:

variable materials, pipes and components as supplied

equipment malfunction or wear and tear

variable field site conditions

limitations in available data on specific job requirements.